thintechwear

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WHAT THE LAB TESTS SHOW

Warmth is the air
your clothes hold.

Fabric is mostly a way of holding air still.

Three thin folded garments, a base layer, a light fleece and a thin shell jacket, stacked on a wooden bench beside a window
AI-generated image, not a photograph of a real person or place.

Textile labs measure warmth on heated manikins in a unit called the clo. Their results explain the old advice: several thin layers, each with a little still air between them, beat one thick layer pressed flat.

1 CLOa business suit, sitting at 21°C

Check an air gap

Keep in mind

  • Still air insulates
  • Small gaps add up
  • Squashed loses warmth
  • Thin layers, held air

THE SHORT ANSWER

Hold the air still,
in thin layers.

Fibres carry heat better than air.
So the job of clothing is to trap air and keep it still.

TRAPPED AIR

The air does the work

Fibres conduct heat 5 to 20 times better than air, a Zagreb review notes, so the air held in yarns, fabrics and gaps gives most of the insulation.

See the numbers

LAYERS

Gaps between layers count

A 5 mm air gap added 0.2 to 0.5 clo in measurements. Pair an inner and an outer layer and insulation rises markedly, one study found.

Check an air gap

FIT

Do not squash it

Pressing fabric flat lowers its thermal resistance. A loose layer that keeps its loft holds more still air than one crushed under straps or a tight fit.

How to layer

A QUICK AIR-GAP CHECK

How much still air
is in the layer?

Pick the space between your skin and a garment, or between two layers. The bar shows roughly how much that air adds to insulation in lab measurements.

Air-gap check

Choose a gap
Pressed flatLeast warmth

Compressing textile materials reduced their thermal resistance in Zagreb measurements, because less air is held inside them.

About 5 mm+0.2 to 0.5 clo

Measurements show an air gap of about 5 mm improves insulation by 0.2 to 0.5 clo.

Up to 10 to 15 mmBiggest gains

The most significant change in the insulation of an air gap is seen at thicknesses below 10 to 15 mm.

Wider than 15 mmLittle extra

Above about 10 to 15 mm the thermal resistance of the gap varies only minimally, as natural convection starts to move the air.

Sources: Rogale et al., Measurement Methods of the Thermal Resistance of Materials Used in Clothing (Materials, 2023); a review of clothing air gaps in firefighters' work (PMC9758095).

Based on thermal manikin and hot-plate research. Real clothing moves, and wind and body movement pump air out of the gaps.

TWO NUMBERS WORTH KNOWING

Air is the insulator,
fibre is the frame.

One figure on why air matters,
one on what a thin gap can add.

5–20× higher

How much better fibres conduct heat than air

The thermal conductivity of fibres is 5 to 20 times higher than that of air, so air entrapped in yarns, fabrics and garments contributes significantly to total thermal resistance.

FIBRE VS AIR · UNIVERSITY OF ZAGREB

0.2–0.5 clo

Extra insulation from one small air gap

Measurements cited in the 2023 review show that an air gap of about 5 mm improves insulation by 0.2 to 0.5 clo. One clo is roughly a business suit.

A 5 MM GAP · UNIVERSITY OF ZAGREB

A 2020 manikin study of jacket inserts found that above a certain mass, adding more insulating material brought no significant rise in insulation, only a heavier, bulkier garment.

FOUR HABITS TO TRY

Warmer,
without the bulk.

None of this needs special kit. It is about letting each layer hold a little still air, and being able to take one off.

Hands closing the zip of a thin jacket worn loosely over a knitted jumper on a frosty morning
AI-generated image, not a photograph of a real person or place.

Step 1

Go thin and several

Health advice in England says several thin layers keep you warmer than one thick layer, because the layers trap warm air.

Step 2

Start close to the skin

Thermal underwear, warm tights and thick socks are the examples NHS winter advice gives for keeping the body warm.

Step 3

Leave room, not slack

Small gaps between layers add insulation, but beyond 10 to 15 mm the gain levels off. Snug but not squeezed is the aim.

Step 4

Take a layer off

HSE warns that too much clothing can cause heat stress. Layers let you adjust as you warm up or move indoors.

HOW WARMTH IS MEASURED

Meet the clo,
and the manikin.

A close-up of knitted wool fabric showing loops of yarn and the small air spaces between them
AI-generated image, not a photograph of a real person or place.

In 1941 Gagge and colleagues defined 1 clo as about 0.155 m²K/W, the insulation of a warm business suit for someone sitting comfortably in a ventilated room at 21°C. A naked body is 0 clo.

Labs measure clo on heated, jointed manikins under standards such as ISO 15831, which can even make the manikin walk. HSE points employers to BS ISO 9920 for estimating clothing insulation values.

Questions

Questions on the way

Are several thin layers really warmer than one thick one?

Health advice in England says so: an NHS integrated care board and UKHSA advice reported by Devon County Council both say several layers keep you warmer than one thicker layer, because the layers trap warm air.

What is a clo?

A unit of clothing insulation. Defined in 1941, 1 clo is about 0.155 m²K/W, roughly a warm business suit worn by someone sitting at 21°C. A naked body has 0 clo.

Why does air matter so much?

Air conducts heat poorly, with a thermal conductivity of about 0.026 W/mK at room temperature. Fibres conduct heat 5 to 20 times better, so the still air held in and between fabrics gives much of the warmth.

Does a bigger gap always mean more warmth?

No. The biggest change comes in gaps below about 10 to 15 mm. Above that the insulation of the gap barely changes, because the air starts to circulate by natural convection.

Can more padding stop helping?

Yes. A 2020 manikin study found that above a certain mass of insulating inserts there was no significant rise in insulation, while the garment got heavier, bulkier and harder to move in.

Destination

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